On the Efficiency of Alternatives in Process Plans



Document title: On the Efficiency of Alternatives in Process Plans
Journal: Journal of the Brazilian Society of Mechanical Sciences
Database: PERIÓDICA
System number: 000312098
ISSN: 0100-7386
Authors: 1
2
Institutions: 1Universidade Federal de Santa Catarina, Departamento de Engenharia Mecanica, Florianopolis, Santa Catarina. Brasil
2Pennsylvania State University, Department of Industrial and Manufacturing Engineering, University Park, Pensilvania. Estados Unidos de América
Year:
Volumen: 23
Number: 3
Pages: 285-302
Country: Brasil
Language: Inglés
Document type: Artículo
Approach: Analítico
English abstract Process planning is a very important industrial activity, since it determines how a part or a product is manufactured. Process planning decisions include machine selection, tool selection, and cutting conditions determination, and thus it is a complex activity. In the presence of unstable demand, flexibility has become a very important characteristic of today's successful industries, for which Flexible Manufacturing Systems (FMSs) have been proposed as a solution. However, we believe that FMS control software is not flexible enough to adapt to different manufacturing system conditions aiming at increasing the system's efficiency. One means to overcome this limitation is to include pre-planned alternatives in the process plan; then planning decisions are made by the control system in real time to select the most appropriate alternative according to the conditions of the shop floor. Some of the advantages of this approach reported in the literature are the reduction of the number of tool setups, and the selection of a replacement machine for executing an operation. To verify whether the presence of alternatives in process plans actually increases the efficiency of the manufacturing system, an investigation was carried out using simulation and design of experiments techniques for alternative plans on a single machine. The proposed methodology and the results are discussed within this paper
Disciplines: Ingeniería,
Administración y contaduría
Keyword: Ingeniería industrial,
Administración de la producción,
Planeación,
Procesos,
Sistemas de manufactura,
Diseño,
Simulación
Keyword: Engineering,
Management and accounting,
Industrial engineering,
Planning,
Production management,
Processes,
Manufacturing systems,
Design,
Simulation
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